Vulcan Hart Fondue Maker ICM24 ML 52470 52476 ICM36 ML 52471 52477 ICM48 ML 52472 52478 ICM60 ML 5274352479 ICM72 ML 52474 52480 User Manual

INSTALLATION &  
OPERATION MANUAL  
GAS INFRARED CHEESE MELTERS  
MODEL  
ICM24  
ML-52470, 52476  
ML-52471, 52477  
ML-52472, 52478  
ML-52473, 52479  
ML-52474, 52480  
ICM36  
ICM48  
ICM60  
ICM72  
MODEL ICM48  
VULCAN-HART COMPANY, P.O. BOX 696, LOUISVILLE, KY 40201-0696, TEL. (502) 778-2791  
FORM 30908 (11-94)  
 
Installation, Operation, and Care of  
MODELS ICM24, ICM36, ICM48, ICM60 & ICM72  
GAS INFRARED CHEESE MELTERS  
KEEP THIS MANUAL FOR FUTURE USE  
GENERAL  
The Vulcan Gas Infrared Cheese Melters use efficient gas heat and are available in 24, 36, 48, 60, or  
72 inch widths. Each model has one or two burners; each burner has its own pilot light and control knob.  
GAS RATINGS  
Model  
ICM24  
ICM36  
ICM48  
ICM60  
ICM72  
BTU Rating  
20,000 BTU/hr  
30,000 BTU/hr  
40,000 BTU/hr  
50,000 BTU/hr  
60,000 BTU/hr  
INSTALLATION  
UNPACKING  
Immediately after unpacking, check for possible shipping damage. If the Cheese Melter is found to be  
damaged, save the packaging material and contact the carrier within 15 days of delivery.  
Before installing, verify that the gas (natural or propane) agrees with the specifications on the rating  
plate located on the front.  
LOCATION  
The area around the appliance must be kept free and clear from combustibles. The area in front of and  
above the Cheese Melter must be clear to avoid any obstruction to the flow of combustion and  
ventilation air. Means must be provided for adequate air supply and adequate clearance for air  
openings into the combustion chamber.  
Adequate clearance must be provided in front and at the sides of the appliance for servicing and proper  
operation.  
The Cheese Melter can be installed in combustible or noncombustible locations. Clearance from  
combustible construction must be a minimum of 6 inches from the sides and 0 inches from the back.  
There are no minimum clearances from noncombustible construction.  
The Cheese Melter can be installed on a noncombustible counter, with or without 4" legs, or mounted  
on a combustible or noncombustible wall: Leg kits and wall mounting brackets are available from your  
Vulcan-Authorized Service Office for your model Cheese Melter. If installing the Cheese Melter on a  
combustible counter, the 4" legs are required.  
– 3 –  
 
ASSEMBLY — Legs (optional)  
If using legs, four legs are required on 24, 36, and 48" models; six legs are required on 60 and 72"  
models. Assemble legs to the bottom of the unit through threaded holes in the four corners of the unit;  
on 60 and 72" models, the extra two legs mount at the middle of the front and back rails.  
ASSEMBLY — Wall Mounting Brackets (optional)  
If mounting the Cheese Melter on a wall: Attach the wall mounting bracket(s) to the wall with suitable  
fasteners (not supplied with the kit); hang the Cheese Melter from its angle iron rail on the wall mounting  
bracket(s) (Fig. 1).  
Angle Iron on Rear of  
Cheese Melter Frame  
Wall Mounting Brackets  
Fig. 1  
INSTALLATION CODES AND STANDARDS  
In the United States, the Cheese Melter must be installed in accordance with: 1) State and local codes;  
2) National Fuel Gas Code, ANSI-Z223.1, latest edition, available from American Gas Association,  
1515 Wilson Boulevard, Arlington, VA 22209; and 3) NFPA Standard #96, Vapor Removal from  
CookingEquipment, latestedition, availablefromtheNationalFireProtectionAssociation, Batterymarch  
Park, Quincy, MA 02269.  
In Canada, the Cheese Melter must be installed in accordance with: 1) Local codes, or in the absence  
of local codes, with Canadian Standard CAN/CGA-B149.1 NATURAL GAS, latest edition, or  
CAN/CGA-B149.2 PROPANE GAS, latest edition, available from Canadian Gas Association, 55  
Scarsdale Road, Don Mills, Ontario, Canada M3B2R3.  
4 –  
 
GAS CONNECTION  
Caution: The pipe thread compound used when installing pipes must be a type that is resistant  
to the action of liquified petroleum or propane gases.  
Codes require that a manual gas valve be installed in the gas supply line ahead of the appliance. Make  
sure the pipes are clean and free of obstructions, dirt, and piping compound. A pressure regulator is  
supplied loose with the Cheese Melter for installation in the gas supply line. The Natural gas regulator  
requires a pressure of 5" Water Column. The Propane gas regulator requires a pressure of 10" Water  
Column. The arrow on the rear of the pressure regulator indicates the direction of gas flow. The  
regulator (Fig. 2) must be installed so the arrow points down. If it is installed so the arrow is not pointing  
down, the pressure must be reset. Connect the Cheese Melter to the gas supply with a 3/4" iron pipe  
or larger. If a flexible connector is used, it must be 3/4" I.D. A 1/8" pressure tap is located on the manifold  
for checking the gas pressure. Natural or Propane gas conversion and orifice changes for various  
altitudes can be performed by Vulcan-authorized servicers.  
WARNING: PRIOR TO START-UP, CHECK ALL JOINTS IN THE GAS SUPPLY LINE FOR LEAKS.  
USE SOAP AND WATER SOLUTION. DO NOT USE AN OPEN FLAME.  
TESTING THE GAS SUPPLY PIPING  
When test pressures exceed 1/2 psig (3.45 kPa) the Cheese Melter and its individual shut-off valve must  
be disconnected from the gas supply piping system during any pressure testing of the system. When  
test pressures are 1/2 psig (3.45 kPa) or less, the Cheese Melter must be isolated from the gas supply  
piping system by closing its individual shut-off valve during any pressure testing of the system.  
EXHAUST FAN  
A mechanical exhaust hood must be installed above the appliance; the exhaust blower must have a  
capacity of 200 CFM per square foot of broiler area, check local code for specific requirements.  
Model  
ICM24  
ICM36  
ICM48  
ICM60  
ICM72  
Minimum Exhaust Fan Rating  
388 CFM  
604 CFM  
821 CFM  
1038 CFM  
1255 CFM  
LIGHTING THE GAS PILOT TUBE(S)  
Before lighting the Cheese Melter, make sure that all burners are turned off. Wait 5 minutes. Turn on  
the manual gas valve and use a taper to light the gas pilot tube(s). A gas pilot tube is located below  
each burner (Fig. 3).  
Pressure Regulator  
PL-40507-1  
Lighted Taper  
Pilot Tube  
PL-40508-1  
Fig. 2  
Fig. 3  
5 –  
 
OPERATION  
WARNING: THE CHEESE MELTER AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING,  
CLEANING, AND SERVICING THE CHEESE MELTER.  
CONTROLS (Fig. 4)  
Burner Valve  
Turn fully ON or OFF by rotating the control knob 1/4 turn.  
Pilot Adjustment Screw  
Burner Valve  
OFF  
ON  
Fig. 4  
The Cheese Melter rack can be positioned in one of the three operating levels.  
Complete Shut Down  
For complete shut-down: Turn the Burner Valve(s) off. Shut the manual gas valve off and the pilot  
tubes will go out.  
CLEANING  
Cheese Melter must be cool before cleaning. Cheese Melter rack should be cleaned daily by washing  
in hot water and detergent. Use non-abrasive type cleaning pads to remove burned on particles. After  
washing, rinse with hot water.  
Aluminized Steel Interior clean with mild detergent (or soap) and water solution. Heavy soil can  
be loosened with a wooden tool or use a non-etching cleaner recommended for aluminized steel. DO  
NOT use steel wool, wire brush, or caustic solutions such as lye, soda ash, or ammonia. Rinse with  
clear water and dry with a soft cloth.  
Stainless Steel Interior for routine cleaning use detergent (or soap) and water solution. Burned-  
on foods and grease can be removed with an abrasive cleanser (scouring powder) mixed into a paste.  
Apply with stainless steel wool always rub with the grain. Rinse with clear water; dry with a soft cloth.  
Vent System At least once a year the exhaust hood (venting system) should be examined and  
cleaned.  
SERVICE  
Contact your local Vulcan-authorized service office for repairs or adjustments needed on this  
equipment.  
6 –  
 
7 –  
 
FORM 30908 (11-94)  
PRINTED IN U.S.A.  
 

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